What Are the Wiring Considerations for Continuously Transposed Conductors?

Continuously Transposed Conductors refers to the combination of a certain number of enameled copper flat wires into two rows with wide surfaces in contact with each other, and according to the requirements, the upper and lower sides of the two rows of enameled wires are transposed in the same direction along the narrow surface, and electrical insulating tape is used. It is composed of multiple layers of continuous and tight wrapping.

• What are the wiring considerations for Continuously Transposed Conductors?

• What are the influencing factors of Continuously Transposed Conductors?
  

• What should we pay attention to before using Continuously Transposed Conductors?

What are the wiring considerations for Continuously Transposed Conductors?

Since there are many transposed wires and they are not flat, and the gap between the strands is large, the following seven points should be paid attention to when welding the transposed wires:

(1) The root of the transposed wire should be insulated and protected;

(2) Before welding, the Continuously Transposed Conductors should be flattened, so that the strands of wire guides fit together as much as possible, and the gap between them is as small as possible;

(3) After leveling, clamp the wire with a tool to keep the transposed wire in a fit state;

(4) Adjust the flame to neutral flame during welding;

(5) During the welding process, the cooling water at the insulation protection should be supplemented in a timely manner;

(6) Cool down in time after welding;

(7) After cooling, use a wire brush to remove the sundries on the surface to prepare for the next lead welding.

What are the influencing factors of Continuously Transposed Conductors?

1. The transposition head stop number of the Continuously Transposed Conductor production line is not suitable. In the production, the transposition head stop is used according to the wire gauge. The transposition distance is large, the tightness of the Continuously Transposed Conductor is reduced, and the size will be larger. It is one of the main factors that lead to the out-of-tolerance dimension of the transposed wire.

2. Although the size of the enameled wire is within the qualified range, for products with a small winding coil diameter and a large number of enameled wires per transposed wire, the external dimensions of the transposed wire are likely to be out of tolerance. It is two of the main factors that lead to the out-of-tolerance dimension of the transposed wire.

3. Inappropriate mold size control is within the qualified range, but the size of the mold size for a batch of products is the upper deviation, which is one of the main factors that lead to the out-of-tolerance of the Continuously Transposed Conductor.

What should we pay attention to before using Continuously Transposed Conductors?

Arrangement of transposed conductors before paint removal

The first thing to do is to split the wires, that is, to separate the Continuously Transposed Conductors one by one, with an interval of about 8mm. If the transposed conductor is wound in multiple groups, then

When dividing the wires, pay attention to stagger each wire. From the side view, the adjacent two groups should be in the gap between each other, so that the fire can be removed when the flame is used to remove the paint.

The flame penetrates the gaps between the strands of wires and fully covers the surface of the wires, enabling the wires to heat up quickly and evenly.

Established in 2009,with registered capital of nearly 6 million dollars,Baiwei Electric is a wholly owned subsidiary of Yawei Group, whose total investment is more than 30 million dollars .Now,Baiwei covers an area of 60,000 square meters with more than 200 employees.Its annual production capacity is more than 150 million dollars.